Ted Lightfoot

How Do We Balance "Trust" with "Suspicion" on Base Substrates Members Public

Everyone who applies coatings worries about the coating process. But when it comes to the base substrate (film, foil, paper, etc.), people either are too trusting or too suspicious. None of us happen to suspect the base only when it is a problem...

Alex Nevels
Adhesives, Coatings & Substrates

How Do We Balance "Trust" with "Suspicion" on Base Substrates? Members Public

Everyone who applies coatings worries about the coating process. But when it comes to the base substrate (film, foil, paper, etc.), people either are too trusting or too suspicious. None of us happen to suspect the base only when it is a problem...

Alex Nevels
Substrates

Coating Concepts: Product-process integration: What is the right coating method? Part 1 Members Public

There are three common ways to pick a coating method: inertia, flowcharts and screening tables. The practical advantages of inertia speak for themselves. However, the use of removable-cartridge coaters has reduced the barriers to change. Also, it often is more economical to find a contract manufacturer with the “right” method

Alex Nevels
Converting Quarterly

Regimes of Reverse Gravure Coating Members Public

Presented by Ted Lightfoot, Ted Lightfoot LLC Gravure coating has a reputation for being unpredictable.  This is largely because, beside the different configurations of gravure coating (direct, offset, reverse, kiss), there are several different regimes of coating for each configuration.  The regime depends on the nature of the substrate, the

Kevin Lifsey
Conference Proceedings

COATING CONCEPTS | Product-process integration: What is the right coating method? Part 2 Members Public

The previous installment in this series covered the first step in choosing a coating method: flowcharts and screening tables. Here, we turn to the next two steps: pilot tests and fine-tuning to get a more robust process. Click the link below to download the full article.

Alex Nevels
Converting Quarterly

WEB COATING | Basic configurations for drying and curing of liquid coatings Members Public

Liquid coatings need to solidify before being wound into a roll. For ambient-temperature coatings, this requires drying, curing or a combination of the two. Here we discuss the basic configurations and the benefits and drawbacks of curing with and without drying. Click the link below to download the full article.

Alex Nevels
Converting Quarterly

COATING CONCEPTS | Explain the concept of product-process integration in web coating Members Public

One aspect of product-process integration is ensuring the formulation will run on the coater. Sometimes this is called “Design for Manufacturing.”

Alex Nevels
Converting Quarterly

Classification and Effects of Variations in Fiducial State of a Coating Substrate Members Public

Non-planarities (also known as bagginess, layflat issues, or planarity issues) are known causes of coating upsets and other defects that arise from variations in the fiducial state of the coating substrate.

Kevin Lifsey
Conference Proceedings