Conference Proceedings

Process Development and Validation of Complex Multi-Layer Dielectric Thin Films on R2R Vacuum Coater Members Public

Presented by Mike Simmons, Intellivation LLC Large area web coating is an efficient way to manufacture thin film coatings, but challenges exist when producing sophisticated multi-layer dielectric coatings by reactive magnetron sputtering because the reactive working gas distribution and concentration each contribute to the characteristics of the deposited film. In

Kevin Lifsey
2024 R2R USA

Practical Applications of AI and GenAI in Supply Chain Planning for paper converters Members Public

Presented by Peter Dobell, OMP In this presentation OMP will share its experience and thoughts on where AI and GenAI is best utilized in supply chain planning. We will cover examples in demand planning, S&OP, rough cut capacity planning, scheduling and shop floor data collection.

Kevin Lifsey
2024 R2R USA

PCR-PET Films – a Sustainable Alternative! Members Public

Presented by Dilip Dubey, Polyplex USA, LLC PTA (Terephthalic acid) & MEG (Mono Ethylene Glycol) are primary raw materials (monomers), derived from petrochemicals which is a natural resource, these undergo Polymerization (glycolysis) & are converted to Polyethylene terephthalate resin (polymer) - commonly known as Polyester or PET. Thereafter PET Resin

Kevin Lifsey
2024 R2R USA

Optimize Your Process by Knowing the Tension Profile Across the Width of Web Members Public

Presented by Christ Makris, FMS USA Inc. Knowing the tension profile across the width of your web can eliminate waste. Detecting transients may help eliminate the causes. The example of curtain coating illustrates the sensitivity of the various coating processes. All plant components and parameters must be ideally matched to

Kevin Lifsey
2024 R2R USA

No promoters for Immediate Ink Adhesion on Poly Films thanks to NH Flame Treatment Process Members Public

Presented by Stefano Mancinelli, esseCI srl This presentation is focused on sharing main NH-FT Technology features, an upgraded surface flame treatment process, producing on polyolefin (PP, PE) and PET substrates, among the others, such high surface energy, to allow these materials printing (Flexo, Gravure, UV), without the need to use

Kevin Lifsey
2024 R2R USA

New Digital Design of the 5-Roller Coating Head for Solvent Less Adhesives Members Public

Presented by Giancarlo Caimmi, Nordmeccanica The current set up of the coating head for solvent less adhesives (100% solids) was introduced to the industry and patented in the early 80s. During the past few decades, the technology has evolved in accuracy and reliability. Now a new coating head design has

Kevin Lifsey
2024 R2R USA

Modular large-scale multi-layer coater, to be optimized for the application Members Public

Presented by Dr. Michael Muecke, Bühler Leybold Optics The R2R vacuum coaters platform FLC 1600 equipped with magnetron sputtering is designed for the large-scale production of complex multilayer stacks. Applications such as anti-reflective for the consumer industry or low emissivity stack for energy control in architectural applications require both the

Kevin Lifsey
2024 R2R USA

Metallizing Multiple Materials: The Challenges of Processing Different Substrates in Vacuum Members Public

Presented by Robert Malay, PhD, VDI The challenge of successfully processing a given substrate can often be compounded when that process takes place in a vacuum. Common hurdles to processing materials Roll-to-Roll are present, such as tension control and the elimination of physical defects such as pimples and wrinkles. However,

Kevin Lifsey
2024 R2R USA